BrettRogersUK wrote: 30 Dec 2021 02:35
Well......... as expected, when removing the switcher using my new desoldering gun, more tracks lifted (I don't know why, I was being very careful) when removing it. It was mainly the links between the address lines on the HI/LO rom sockets that lifted. So I traced these and put them right.
Hey Brett.
Usually the reason pads lift is because they've had too much heat and the bond between the copper and fibreglass breaks down. Where the boards are multilayered, 2 in the case of the STE, and the vias are through hole plated, it does tend to make them a bit more resilient, but still not indestructible.
Consider this scenario, much like yours.
You remove the original ROMs, using a soldering iron and de-solder braid. You linger a while because the solder isn't behaving and wicking up. You stay much longer than you would to solder a component in place (Maybe 10s max) and keep trying to desolder. Eventually it wicks up, but you've been there for 20-30 seconds, taking it beyond the specs it can be heated for, and causing the initial damage.
You remove the components, and solder in something new, so another maybe 10s of heat is pumped into each pad. This adds to the damage already done when removing the component.
What happens is that with each cycle the copper expands and shrinks as it heats and cools, and that can lead to cracking in the via and the pad lifting. Additionally, if you use a very hot iron, it amplifies the problem as it makes the copper hotter, causing more expansion and therefore more contraction. Consider too if you spray IPA on to clean off flux residue whilst the copper is still hot, this can cause sudden cooling and thermal shock to the copper.
Now iron temperatures are something that you need to figure out depending on each scenario, because it depends on the type of solder and flux, the thermal mass of your soldering iron, the thermal mass of the item being soldered, ambient temperature etc etc. It's not a simple thing.
For my own setup, and taking into account the above factors, I run my iron at 370C. It's more than enough for the particular items I tend to be soldering (30+ year old computers!) and allows me to solder most things in 5-10 seconds, even where there is a large thermal mass like a ground plane.
I usually set my desolder gun to the same 370C, and will only increase the temp in the case of particularly stubborn ground planes. I can normally desolder a pad in no more than 10s at this temp.
These temps may not work with your particular setup, so don't take that as read, practise on dead PCBs to get a feel for what works for you.
The big problem with a desolder gun is technique. I've made many mistakes myself since I got one, but the biggest is applying too much pressure to the PCB. This causes pressure damage to the pads/vias when you add in the heat factor.
Just use enough pressure to hold the gun to the solder whilst it melts, almost as if you were soldering, and once you feel it's ready, suck the solder out. If you have tried to desolder and some solder is left, move on to another pin rather than heating the same on again and again, and of you can, move to another pin as far away from the troublesome one as possible. Add more solder to it if you need, and use flux, it will help clear the solder out.
Having the right tools is always a good place to start, but they can cause as much damage in inexperienced hands. Trust me, I have made a lot of mistakes over the years, even with the right kit.
Patience is the only way forward here, but I'd suggest the additional pads that lifted were already damaged after the first time you desoldered the ROMs and the additional soldering/desoldering just added to the damage to cement its failure later.
Getting back to your specific problem, I'd still say that you have a pad/via/track problem. Since you only worked on the ROMs, it has to be that area. The diag cart almost certainly won't work on screen, but you may see something if you use a serial cable as derkom suggested.
There is a 'However' though. In some cases, like my STE with the single broken pin on the TOS switcher, the diag cart did nothing at all, so be prepared to have no answers from it. There is more detail on the diag cart here:
https://www.exxosforum.co.uk/forum/viewt ... =91&t=3143
My best suggestion at this point is stop. Your machine is in need of a serious repair now by the sounds of things, and continuing further may cause irreparable damage, and given this machine has significant sentimental value for you, I'd suggest that probably don't want to be in that situation.
I know how much you want to repair it, but there is a fine line between fixing it and doing more harm.