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Tony's Falcon service blog (Nov 2021)

Posted: 07 Nov 2021 18:58
by Steve
Hi guys,

Just working on Tony's Falcon.

We are doing:
  • PSU recap
  • Falcon motherboard re-cap
  • Reverse old clock patch
  • Exxos clock buffer
  • Exxos NVRAM
  • Exxos RAM board
  • Install FPU
  • Install Fast TOS 4.04
  • Disable wait states
  • Install Openflops drive
Link to motherboard high res photos

PXL_20211105_113558486.jpg
Just checking to make sure it's working as expected to begin with
PXL_20211107_152246673.jpg
There are two types of NVRAM on a falcon, the ST branded NVRAM is easier to remove because its legs are visible on the topside, so much easier to use solder wick and the heat gun
PXL_20211107_164040607.jpg
A quick clean up with solder wick
PXL_20211107_165212114.jpg
Socket installed
PXL_20211107_170111559.jpg
NVRAM installed
PXL_20211107_181350710.jpg
Fast TOS 4.04 installed so we can later disable the motherboards wait states
PXL_20211107_181745439.jpg

Re: Tony's Falcon service blog (Nov 2021)

Posted: 07 Nov 2021 19:01
by Steve
Clock patch removal / fix / install Exxos version. This resistor is the old ct60 'patch' and is very obsolete/bad
PXL_20211108_153221765.jpg
Removing the resistor (carefully) reveals the trace has just disintegrated
PXL_20211108_153827788.jpg
Some fine patch-work to recreate the trace
PXL_20211108_155136243.jpg
Remove all these resistors to install the Exxos patch
PXL_20211108_153211221.jpg
PXL_20211108_155553444.jpg
Voila
PXL_20211108_161754349.jpg

Re: Tony's Falcon service blog (Nov 2021)

Posted: 07 Nov 2021 20:41
by Badwolf
Looking good, Steve!

BW

Re: Tony's Falcon service blog (Nov 2021)

Posted: 08 Nov 2021 22:12
by Freadus
That's a very nice repair on the SDMA, extremely neat indeed!

Re: Tony's Falcon service blog (Nov 2021)

Posted: 08 Nov 2021 22:17
by exxos
@Steve Don't forget there is a SMT resistor to go one the SDMA end..

Re: Tony's Falcon service blog (Nov 2021)

Posted: 09 Nov 2021 09:07
by Steve
exxos wrote: 08 Nov 2021 22:17 @Steve Don't forget there is a SMT resistor to go one the SDMA end..
I thought we only added that if required, I was going to do some tests to see if it was needed (I've only had to add it to one falcon so far)

Re: Tony's Falcon service blog (Nov 2021)

Posted: 09 Nov 2021 09:51
by exxos
Steve wrote: 09 Nov 2021 09:07 I thought we only added that if required, I was going to do some tests to see if it was needed (I've only had to add it to one falcon so far)
It's listed on the install page and I don't mention it's optional. Even if it works for some weeks, doesn't mean it always will. Ambient temperature could change enough to cause things to malfunction.

Re: Tony's Falcon service blog (Nov 2021)

Posted: 09 Nov 2021 09:55
by Steve
Ah okay then. So we should be adding that all the time now, no problems.

Re: Tony's Falcon service blog (Nov 2021)

Posted: 09 Nov 2021 13:52
by Steve
@exxos Job done boss :2k2:

PXL_20211109_122242031.jpg

Re: Tony's Falcon service blog (Nov 2021)

Posted: 09 Nov 2021 13:53
by exxos
Steve wrote: 09 Nov 2021 13:52 @exxos Job done boss :2k2:

:bravo:


You may want to put some hot snot glue over it because soldering a resistor to a small track is not very mechanically robust.