Low profile DualTOS
Posted: 14 Oct 2022 01:31
I wanted to fit a DualTOS board, however I own a C0070789 STFM board which presents clearance issues regarding the shielding/keyboard. I'm not a fan of unnecessarily non-reversible mods, so removing sockets and hardwiring the board or cutting traces were very unattractive prospects .
So I ditched the header strips and made a low profile version:
I thought I'd share the experience in case anyone else wants to do this.
The problem is caused by the relatively high profile of turned-pin headers, so I considered test-fitting with lower-profile square pin strips, however these are far too large for DIP sockets so even if they worked they would cause irreversible damage to the sprung sockets.
So instead, I decided to switch to some other form of stiff conductive wire. I considered using something sensible like fine brass rod, but I settled for zinc-plated staples. Steel isn't the best conductor and it's prone to oxidation, but the zinc coating should help with both of those. I'll just have to remember not to store it in an area subject to rapid fluctuations in humidity and temperature. (Good job I have an unmodified STF for use in the bathroom!)
One great feature of staples is that they come pre-bent at right angles. With the assistance of spare DIP-28 sockets, alignment was trivial. I did use two pieces of Kapton tape to insulate the nearest row of pins as well as the underside of the jumper pins, just in case of a short, but realistically the clearance should already be more than enough.
So I ditched the header strips and made a low profile version:
I thought I'd share the experience in case anyone else wants to do this.
The problem is caused by the relatively high profile of turned-pin headers, so I considered test-fitting with lower-profile square pin strips, however these are far too large for DIP sockets so even if they worked they would cause irreversible damage to the sprung sockets.
So instead, I decided to switch to some other form of stiff conductive wire. I considered using something sensible like fine brass rod, but I settled for zinc-plated staples. Steel isn't the best conductor and it's prone to oxidation, but the zinc coating should help with both of those. I'll just have to remember not to store it in an area subject to rapid fluctuations in humidity and temperature. (Good job I have an unmodified STF for use in the bathroom!)
One great feature of staples is that they come pre-bent at right angles. With the assistance of spare DIP-28 sockets, alignment was trivial. I did use two pieces of Kapton tape to insulate the nearest row of pins as well as the underside of the jumper pins, just in case of a short, but realistically the clearance should already be more than enough.