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Falcon CA401332-003 Rev D/C Service blog

Posted: 19 May 2021 19:12
by Steve
Hi again,

This is a service blog for the following Falcon:
CA401332-003 Rev D/C
Y43502003362

(Will upload to motherboard photo forum once cleaned)

Problems:
Instability when running ct60 accelerator
Faulty monitor port

Plans:
  • Replace monitor port
  • Clock patch install
  • New NV-RAM
  • Maybe re-cap..
  • A thorough good cleaning
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Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 19 May 2021 20:36
by Steve
Just cleaning up the monitor port section. Hopefully I can find a male db19 connector for this somewhere.

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Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 19 May 2021 21:34
by exxos
Amazed it cleaned up that well, it looked trashed before! :thumbup:

Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 20 May 2021 03:03
by Cheshire Noir
Please keep posting.
I love watching this kind of repair job. The nitty gritty of our hobby.

Cheers!

Chesh

Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 20 May 2021 19:14
by Steve
Just some shots of cleaning. Quite a few years of Nicotine layers on this bird lol :)

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Some rather oddly placed SMD caps...

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Looking better...

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Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 20 May 2021 20:11
by exxos
Makes me wonder what is above all those big wonky caps ? I don't think I ever came across a Falcon where they were soldered on straight.. I mean are they even all actually connected, and if not are they causing some odd faults with whatever is above them...

Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 20 May 2021 20:14
by Steve
@exxos It's below all the audio circuitry... I think I will get the hot air out and re-align them.

Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 21 May 2021 14:25
by Steve
Just finding ways to convert a female right angle db19 to male. I used solder paste and my heat gun to solder these little pins.

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I'll pop some araldite glue underneath the white base next and try to make a shroud.

Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 21 May 2021 15:12
by DoG
I think pins on DSUB connectors are ⌀0,9 mm and tuned pin headers are ⌀0,5 or ⌀0,6mm? They look a bit thin. Have you tested them so they make connection?

On the other hand that looks great and neatly done.

Re: Falcon CA401332-003 Rev D/C Service blog

Posted: 21 May 2021 15:42
by DoG
I did play around a bit with making a DB19 out of a DB25. I cut the male connector shroud a bit short so I had to use a bit of metal to solder them both together. The female is also made out of DB25 and I soldered the shroud and filed it down. I'm sure the male connector can be made much neater.

I didn't spent that much time on them and they where not made for anyone and not made to be shown... :shock: :?

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