So, caps came today from Retroleum and I replaced all the electrolytics on the + original board. No joy, still 30v. I also swapped out D15 with the one in the spares board, but no change.
Measuring the voltage at the left hand side of D15, I get about 8.5v, but the right hand side is 30 on the + board and 12v on the spares board, but the only other connection is D19, the Schottky diode between -5v and +12v, so I'll see if swapping that helps at all.
I did also find this on the spares board:
PXL_20230923_125936954.jpg
It was difficult to see as it originally had solder on it, but I confirmed this when I removed it:
PXL_20230923_130547468.jpg
Yep, it had been cut. I honestly thought that would solve my problem of games failing to load, clearly with one pin cut the RAM IC wouldn't function.
It seemed to get further than before, but still fails to load games. I think that since there is still an issue, there is a further problem with the upper 32K, I could do with a diagnostic ROM to test and and tell me which IC is bad, certainly there isn't one that's hotter than the others using the thermal camera. I have a spare 32Kb IC so may try piggybacking to see if that helps.
If swapping D19 make no difference, then I'll remove TR4 and see if it all runs nicely with one of the boost converters that arrived today.