I couldn't find any shops selling sheet bakelite (oddly enough I came across a local companies producing electrical insulation materials, among them bakelite) so if you believe those thin overhead transparency/laser printer sheets are good enough (this is what you're referring to when you talk about Polyester OHP, right?) I think I'll just take the easy route and be done with it. Perhaps two sheets for some added stiffness.
Yes, I'm a little paranoid when it comes to electrical safety, seeing those burn marks shown earlier in this thread
