The drama continues...
One of those times where having a long shaft is not an advantage

- IMG_6889.JPG (215.33 KiB) Viewed 2510 times
I padded the thing out with a view washes later on.
The next problem was the mounting bracket, which held the connector block on top of the assembly ,actually had no screws in the new mounting block
It did have some holes on the top rather than the sites which are utilised instead. But I did not have the right bits to make it fit. So I used a long bolt with some nylon spacers to pad out the gap. Only it was not that simple

- IMG_6890.JPG (199.79 KiB) Viewed 2510 times
The spaces caused the bolts to go angled. Ordinarily I would not care, but it would mean the second motor would not physically fit.
So then I spent ages looking for a M3 stud bar and cutting it down and trying to get the notes on it afterwards ! I spent about two hours messing about just on this part alone

- IMG_6892.JPG (235.05 KiB) Viewed 2510 times
Progress on the Dreamer got halted because the heater elements do not physically fit in the new blocks
Meanwhile the new block for the i3 came..

- IMG_6893.JPG (275.34 KiB) Viewed 2510 times
Annoyingly they did not send a bolt which clamps the block onto the extruder bolt

I did not have won the right size so had to cut another one down to fit

- IMG_6894.JPG (269.67 KiB) Viewed 2510 times
The next problem was the original block had a long threaded bolt and the new block was a lot shorter. In fact the old block had second large hole which was to clamp the block to the metal bracket.

- IMG_6895.JPG (273.22 KiB) Viewed 2510 times
Again annoyingly, the new block had two smaller holes which I could use for mounting but they were not tapped all the way through. So I cut a piece of plastic bag to mark out where the holes were so I could use that as a template to drill the bracket on the printer.

- IMG_6896.JPG (238.22 KiB) Viewed 2510 times

- IMG_6897.JPG (256.67 KiB) Viewed 2510 times
The next problem was to drill bit was not long enough

- IMG_6898.JPG (230.07 KiB) Viewed 2510 times
After hunting around I found a small drill bit which had one of those square adapters on the end which locally fit a square extender bar I had lay around.

- IMG_6899.JPG (269.48 KiB) Viewed 2510 times
It was very wobbly but it got the job done.

- IMG_6900.JPG (256.96 KiB) Viewed 2510 times
Just managed to fit the next size drill bit in the drill for it to reach.

- IMG_6901.JPG (223.48 KiB) Viewed 2510 times
Mounting holes done

- IMG_6902.JPG (231.43 KiB) Viewed 2510 times
The next problem was the bolt in the block which clamps the extruder bolt in with, was physically impossible to get at when the block was mounted because it was on the left-hand side
So some hacksawing later..

- IMG_6903.JPG (231.98 KiB) Viewed 2510 times
This way I can assemble the whole extruder assembly and bolt it on to the bracket afterwards.

- IMG_6906.JPG (236.08 KiB) Viewed 2510 times
Need to order some more bolts as I don't have any the right length for it
Also in the mix the old extruder bolt would not physically fit in the new block . So I had to steal one of those odd ones from the Dreamer for now. I need to find out what they are called and order a new one next.
The goings-on in this post represent a 12 hour stint on messing with these things

Had enough now.Need to go hunting for more parts to order and hopefully they will come sometime next week.