OSI 600D Superboard Build
- rubber_jonnie
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Re: OSI 600D Superboard Build
A largely positive day in terms of the build today, all the sockets are installed:
I would usually do the lowest components first, but some of them are taller than the sockets, so to ensure I got all the sockets level, and also to get the 'bulk' soldering out of the way, I opted to do the sockets first.
Note that all of the notches on the sockets point towards the keyboard end, which is considered 'South' with the power/video/cassette end being north in the build instructions.
This is contrary to the silkscreen, which on this particular reproduction board is 180 degrees out. The same is true for U41, whose notch faces east and not west. I've verified this with another builder and the build instructions from the original kit.
If you intend to build one of these, double check before fitting your sockets.
If all goes well I'll get the discrete parts soldered in tomorrow and If I'm really lucky, the key switches too. If I get all that done, then I'll hook up 5v after a 'short' test with the multimeter and do a quick smoke test before fitting any ICs.
I would say that it's a bit of a sod with not solder mask, as it's very easy to make unwanted solder bridges. My advice is clean them up as you make them, otherwise you may end up chasing them later.
I found an angled chisel tip was best for soldering, as the angle kept the rest of the tip away from other traces, but the point of the tip was very accurate for soldering and has a good thermal mass.
I would usually do the lowest components first, but some of them are taller than the sockets, so to ensure I got all the sockets level, and also to get the 'bulk' soldering out of the way, I opted to do the sockets first.
Note that all of the notches on the sockets point towards the keyboard end, which is considered 'South' with the power/video/cassette end being north in the build instructions.
This is contrary to the silkscreen, which on this particular reproduction board is 180 degrees out. The same is true for U41, whose notch faces east and not west. I've verified this with another builder and the build instructions from the original kit.
If you intend to build one of these, double check before fitting your sockets.
If all goes well I'll get the discrete parts soldered in tomorrow and If I'm really lucky, the key switches too. If I get all that done, then I'll hook up 5v after a 'short' test with the multimeter and do a quick smoke test before fitting any ICs.
I would say that it's a bit of a sod with not solder mask, as it's very easy to make unwanted solder bridges. My advice is clean them up as you make them, otherwise you may end up chasing them later.
I found an angled chisel tip was best for soldering, as the angle kept the rest of the tip away from other traces, but the point of the tip was very accurate for soldering and has a good thermal mass.
Collector of many retro things!
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
- stephen_usher
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Re: OSI 600D Superboard Build
Angled chisel with an oval cross section is my go-to tip for all soldering as it's many widths in one.
I guess that without the solder mask you have to make sure that you don't get too much solder on the socket leg otherwise you risk a bridge under the socket.
I guess that without the solder mask you have to make sure that you don't get too much solder on the socket leg otherwise you risk a bridge under the socket.
Intro retro computers since before they were retro...
ZX81->Spectrum->Memotech MTX->Sinclair QL->520STM->BBC Micro->TT030->PCs & Sun Workstations.
Added code to the MiNT kernel (still there the last time I checked) + put together MiNTOS.
Collection now with added Macs, Amigas, Suns and Acorns.
ZX81->Spectrum->Memotech MTX->Sinclair QL->520STM->BBC Micro->TT030->PCs & Sun Workstations.
Added code to the MiNT kernel (still there the last time I checked) + put together MiNTOS.
Collection now with added Macs, Amigas, Suns and Acorns.
- rubber_jonnie
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Re: OSI 600D Superboard Build
I mostly use an oval chisel, but it was too easy to get solder on other tracks and make bridges.stephen_usher wrote: Sat Jan 06, 2024 8:31 pm Angled chisel with an oval cross section is my go-to tip for all soldering as it's many widths in one.
I guess that without the solder mask you have to make sure that you don't get too much solder on the socket leg otherwise you risk a bridge under the socket.
I've been very careful to not get too much solder through the board, luckily it's quite thick, and has decent vias so I'm hoping, though I'll check, that there are no bridges under the sockets.
Collector of many retro things!
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
- HigashiJun
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- Location: Tokyo
Re: OSI 600D Superboard Build
The OSI is starting to take shape !

- HigashiJun
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- Joined: Fri Jun 19, 2020 7:21 am
- Location: Tokyo
Re: OSI 600D Superboard Build
Oh, and BTW, do you plan to fit the board in a case ?
- rubber_jonnie
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Re: OSI 600D Superboard Build
I'm undecided at this point, as I don't have the facilities/tools to easily make a case, but I may consider doing so at some point.
Collector of many retro things!
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
- rubber_jonnie
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Re: OSI 600D Superboard Build
It is indeed
I got some more done today:
However there are some component oddities around resistors and capacitors I need to clear up from the assembly guide, and there are parts I don't yet have, but yeah, it is starting to take shape and I'm pretty pleased.
I decided to fit just the one keyswitch as a trial, and I'm quite pleased , it's a great fit.
Collector of many retro things!
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
- HigashiJun
- Posts: 2388
- Joined: Fri Jun 19, 2020 7:21 am
- Location: Tokyo
Re: OSI 600D Superboard Build
Such a pity that a case kit doesn't exist...rubber_jonnie wrote: Sun Jan 07, 2024 4:59 pm I'm undecided at this point, as I don't have the facilities/tools to easily make a case, but I may consider doing so at some point.
- HigashiJun
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- Joined: Fri Jun 19, 2020 7:21 am
- Location: Tokyo
Re: OSI 600D Superboard Build
Can't wait to see the final result !rubber_jonnie wrote: Sun Jan 07, 2024 5:03 pm It is indeed
I got some more done today:
PXL_20240107_162044630.jpg
However there are some component oddities around resistors and capacitors I need to clear up from the assembly guide, and there are parts I don't yet have, but yeah, it is starting to take shape and I'm pretty pleased.
I decided to fit just the one keyswitch as a trial, and I'm quite pleased , it's a great fit.
- rubber_jonnie
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- Joined: Thu Aug 17, 2017 7:40 pm
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Re: OSI 600D Superboard Build
I just looked at the assembly instructions and they are dated 1982, so very much the time when kit machines were in vogue, and building your own cases was a thing. I'll check the forum over at OSIweb to see what other people have done, though I think with the right tools I could certainly build something, so maybe further down the line.HigashiJun wrote: Sun Jan 07, 2024 10:56 pmSuch a pity that a case kit doesn't exist...rubber_jonnie wrote: Sun Jan 07, 2024 4:59 pm I'm undecided at this point, as I don't have the facilities/tools to easily make a case, but I may consider doing so at some point.
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Collector of many retro things!
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...
800XL and 65XE both with Ultimate1MB,VBXL/XE & PokeyMax, SIDE3, SDrive Max, 2x 1010 cassette, 2x 1050 one with Happy mod, 3x 2600 Jr, 7800 and Lynx II
Approx 20 STs, including a 520 STM, 520 STFMs, 3x Mega ST, MSTE & 2x 32 Mhz boosted STEs
Plus the rest, totalling around 50 machines including a QL, 3x BBC Model B, Electron, Spectrums, ZX81 etc...